China best Customized Sevice for Reciprocating Piston Compressor Portable Loading Unloading Air Compressor with Good quality

Product Description

                                   Reciprotating Piston Compressor
                                       
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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

This series of oil-free compressor is one of the first products produced by our factory in China. The product has the characteristics of low speed, high component strength, stable operation, long service life and convenient maintenance. This series compressor is in the form of unit. It integrates compressor, gas-liquid separator, filter, 2 position four-way valve, safety valve, check valve, explosion-proof motor and chassis. The utility model has the advantages of small volume, light weight, low noise, good sealing performance, easy installation, simple operation, etc.

The components of our piston compressor:
1.  Motion system: crankshaft, piston connecting rod assembly, coupling, etc.;
2.  Air distribution system: valve plate, valve spring, etc.;
3. Sealing system: piston ring, oil seal, gasket, packing, etc.;

4. Body system: crankcase, cylinder block, cylinder liner, cover plate, etc.;
5. Lubrication system: lubricating oil pump, oil filter, pressure regulating valve, etc.;
6Safety and energy regulation systems: safety valves, energy regulation devices, etc.

The working principle of piston compressor
When the crankshaft of the piston compressor rotates, the piston will reciprocate through the transmission of the connecting rod, and the working volume formed by the inner wall of the cylinder, the cylinder head and the top surface of the piston will periodically change. When the piston of a piston compressor starts to move from the cylinder head, the working volume in the cylinder gradually increases. At this time, the gas flows along the intake pipe and pushes the intake valve to enter the cylinder until the working volume reaches the maximum. , The intake valve is closed; when the piston of the piston compressor moves in the reverse direction, the working volume in the cylinder is reduced, and the gas pressure is increased. When the pressure in the cylinder reaches and is slightly higher than the exhaust pressure, the exhaust valve opens and the gas is discharged from the cylinder , Until the piston moves to the limit position, the exhaust valve is closed. When the piston of the piston compressor moves in the reverse direction again, the above process repeats. In short, the crankshaft of a piston compressor rotates once, the piston reciprocates once, and the process of air intake, compression, and exhaust is realized in the cylinder, which completes a work cycle.
Advantages of piston compressor
1. The applicable pressure range of the piston compressor is wide, and the required pressure can be reached regardless of the flow rate;
2. The piston compressor has high thermal efficiency and low unit power consumption;
3. Strong adaptability, that is, a wide exhaust range, and is not affected by the pressure level, and can adapt to a wider pressure range and cooling capacity requirements;
4. Piston compressors have low requirements for materials, and use common steel materials, which is easier to process and lower in cost;
5. The piston compressor is relatively mature in technology, and has accumulated rich experience in production and use;
6. The device system of the piston compressor is relatively simple.

Note: In the unloading process, the compressor pressurizes the gas from the storage tank and then presses it into the tank car through the gas-phase pipeline, and presses the liquid from the tank car to the storage tank through the gas-phase differential pressure to complete the unloading process. When the gas phase is pressurized, the temperature of the gas phase will rise. At this time, forced cooling is not necessary, because if the gas phase is compressed and then cooled, it is easy to liquefy, and it is difficult to establish the pressure difference of the gas phase, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the prolongation of the unloading process. If it is necessary to recover the residual gas, the cooler can be selected to forcibly cool the gas phase during the recovery operation, so as to recover the residual gas as soon as possible.The loading process is opposite to the unloading process.
Technical parameters and specifications

  Model Volume flow(Nm3/h) Suction pressure(Mpa) Exhaust pressure (Mpa) Motor power(kw) Dimension (mm)
1 ZW-0.4/ 2-250 60 0.2 25 18.5 2800*2200*1600
2 ZW-0.81/ (1~3)-25 120 0.1~0.3 2.5 22 1000*580*870
3 DW-5.8/0.5-5 400~500 0.05 0.5 37 2000*1600*1200
4 DW-10/2 510 Atmospheric pressure 0.2 37 2000*1600*1200
5 DW-6.0/5 300 Atmospheric pressure 0.5 37 2000*1600*1200
6 DW-0.21/(20~30)-250 270 2~3 25 45 3200*2200*1600
7 ZW-0.16/60-250 480 6 25 45 3000*2200*1600
8 ZW-0.46 /(5~10)-250 200 0.5~1.0 25 45 3000*2200*1600
9 DW-1.34/2-250 208 0.2 25 55 3400*2200*1600
10 DW-0.6/24-85 720 2.4 8.5 55 2200*1600*1200
11 ZW-2.9/14.2-20 220 1.42 2 55 2200*1600*1200
12 VW-2.0/(2~4)-25 410 0.2~0.4 2.5 55 3400*2200*1600
13 DW-0.85/(3~4)-250 180 0.3~0.4 25 55 2400*1800*1500
14 DW-25-(0.2~0.3)-1.5 1620 0.02~0.03 0.15 75 2400*1800*1500
15 VW-8.0/0.3-25 540 0.03 2.5 90 2400*1800*1500
16 DW-6.8/0.05-40 200~400 0.005 4 90 2400*1800*1500
17 DW-1.2 /6-250 420 0.6 25 90 3400*2200*1600
18 DW-3.45/3.5-28 800 0.35 2.8 90 2400*1800*1500
19 DW-8.3/0.6-15 660 0.06 15 90 2400*1800*1500
20 DW-0.48/40-250 900 4 25 110 3400*2200*1600
21 DW-2.7/2-200 420 0.2 20 110 3400*2200*1600
22 VW-3.22/2-250 500 0.2 25 132 3400*2200*1600
23 DW-6.0/(1~3)-25 840 0.1~0.3 2.5 132 3400*2200*1300
24 DW-0.92/16-220 800 1.6 22 132 3400*2200*1600
25 VW-3.5/2.5-250 600 0.25 25 160 4000*2000*1600
26 DW-6.7/2-25 1571 0.2 2.5 160 4000*2000*1300
27 DW-3.0/3-250 500 0.3 25 160 4800*2200*1600
28 DW-30.50/0.05-4.3 1620 0.005 0.43 160 4800*2200*1300
29 DW-1.1/10-250 600 1 25 160 4800*2200*1600
30 DW-3.35/(2~3)-250 600 0.2~0.3 25 160 4800*2200*1600
31 DW-7.7/0.5-150 600 0.05 15 160 4800*2200*1600
32 VW-2.6/5-250 800 0.5 25 185 4800*3900*1850
33 DW-0.9/40-250 1860 4 25 220 5500*3900*1700
34 DW-19.35/(4~6)-12 6000 0.4~0.6 1.2 280 5500*3900*1700
35 DW-34/1.04-8.5 3540 0.104 0.85 315 6500*4000*1800
36 DW-7.5/30-48 17400 3 4.8 350 6800*4000*1800

Natural gas compressor

As an important modern energy, natural gas is widely used in various fields. For different gas sources, the application methods are different.

Casing gas recovery compressor

Casing gas is a kind of natural gas in oil production wells. If the pressure is high, it will affect the oil production. Originally, it is directly vented. First, it pollutes the environment. Second, it is a waste of energy. So now, the use of compressor pressurization recovery is not only conducive to oil production, environmental protection, but also a good measure to maximize economic benefits. The main components of the gas are methane, ethane, carbon three, carbon 4 and other gases, and there will be hydrogen sulfide and water mixed in them, the components are relatively miscellaneous. Before entering the compressor, it needs to be purified to remove the acrobatics and liquid free water. Then according to the different needs of users to increase to different levels of pressure.

1. The pressure needs to be increased to about 15-20kg through the direct recovery of the oil pipeline, which depends on the pressure of the oil pipeline.

2. Press it to about 45kg, and use medium pressure tank car for transportation.

3. Press to 250kg and transport by high-pressure tank car.

The latter 2 methods are suitable for the use of gathering and transmission stations. Most single wells have small gas volume and are relatively scattered, which is not conducive to the rapid loading and transportation of tank cars.

Casing gas recovery compressor is also suitable for oil field associated gas, wellhead gas and other similar conditions.

Pipeline natural gas pressurization

During the use of pipeline natural gas, due to the distance, pipe diameter, elbow and other factors of the pipeline, a certain amount of pipe damage is caused, which is easy to cause insufficient pressure during the use of gas. At this time, it is necessary to use supercharging equipment to increase the pressure of natural gas to meet the use requirements.

This series of compressor unit is mainly used in pipeline natural gas booster transportation, oil and gas treatment plant and other occasions.  Product features
1. Reliable operation and easy maintenance.  
2. Flexible load regulation, wide range of air intake, wide range of application.  
3. Overall skid mounted structure, low noise, easy to install in urban area, saving investment.  
4. CHINAMFG PLC control system, high degree of automation, remote control convenient.

Technical parameters and specifications

Number Model Flow-rate(Nm3/h) Inlet pressure(Mpa) Exhaust pressure(Mpa) Motor power(kw) Overall dimensions(mm)
1 ZW-0.4/ 2-250 60 0.2 25 18.5 2800*2200*1600
2 ZW-0.81/ (1~3)-25 120 0.1~0.3 2.5 22 1000*580*870
3 DW-5.8/0.5-5 400~500 0.05 0.5 37 2000*1600*1200
4 DW-10/2 510 Normal pressure 0.2 37 2000*1600*1200
5 DW-6.0/5 300 Normal pressure 0.5 37 2000*1600*1200
6 DW-0.21/(20~30)-250 270 2~3 25 45 3200*2200*1600
7 ZW-0.16/60-250 480 6 25 45 3000*2200*1600
8 ZW-0.46 /(5~10)-250 200 0.5~1.0 25 45 3000*2200*1600
9 DW-1.34/2-250 208 0.2 25 55 3400*2200*1600
10 DW-0.6/24-85 720 2.4 8.5 55 2200*1600*1200
11 ZW-2.9/14.2-20 220 1.42 2 55 2200*1600*1200
12 VW-2.0/(2~4)-25 410 0.2~0.4 2.5 55 3400*2200*1600
13 DW-0.85/(3~4)-250 180 0.3~0.4 25 55 2400*1800*1500
14 DW-25-(0.2~0.3)-1.5 1620 0.02~0.03 0.15 75 2400*1800*1500
15 VW-8.0/0.3-25 540 0.03 2.5 90 2400*1800*1500
16 DW-6.8/0.05-40 200~400 0.005 4 90 2400*1800*1500
17 DW-1.2 /6-250 420 0.6 25 90 3400*2200*1600
18 DW-3.45/3.5-28 800 0.35 2.8 90 2400*1800*1500
19 DW-8.3/0.6-15 660 0.06 15 90 2400*1800*1500
20 DW-0.48/40-250 900 4 25 110 3400*2200*1600
21 DW-2.7/2-200 420 0.2 20 110 3400*2200*1600
22 VW-3.22/2-250 500 0.2 25 132 3400*2200*1600
23 DW-6.0/(1~3)-25 840 0.1~0.3 2.5 132 3400*2200*1300
24 DW-0.92/16-220 800 1.6 22 132 3400*2200*1600
25 VW-3.5/2.5-250 600 0.25 25 160 4000*2000*1600
26 DW-6.7/2-25 1571 0.2 2.5 160 4000*2000*1300
27 DW-3.0/3-250 500 0.3 25 160 4800*2200*1600
28 DW-30.50/0.05-4.3 1620 0.005 0.43 160 4800*2200*1300
29 DW-1.1/10-250 600 1 25 160 4800*2200*1600
30 DW-3.35/(2~3)-250 600 0.2~0.3 25 160 4800*2200*1600
31 DW-7.7/0.5-150 600 0.05 15 160 4800*2200*1600
32 VW-2.6/5-250 800 0.5 25 185 4800*3900*1850
33 DW-0.9/40-250 1860 4 25 220 5500*3900*1700
34 DW-19.35/(4~6)-12 6000 0.4~0.6 1.2 280 5500*3900*1700
35 DW-34/1.04-8.5 3540 0.104 0.85 315 6500*4000*1800
36 DW-7.5/30-48 17400 3 4.8 350 6800*4000*1800

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style: Lubricated
Cooling System: Water Cooling
Cylinder Arrangement: Balanced Opposed Arrangement
Cylinder Position: Angular
Structure Type: Closed Type
Compress Level: Double-Stage
Customization:
Available

|

air compressor

What Is the Typical Lifespan of a Gas Air Compressor?

The typical lifespan of a gas air compressor can vary depending on several factors, including the quality of the compressor, its usage patterns, maintenance practices, and environmental conditions. However, with proper care and maintenance, a gas air compressor can last for many years. Here’s a detailed explanation of the factors that can affect the lifespan of a gas air compressor:

1. Quality of the Compressor:

The quality and construction of the gas air compressor play a significant role in determining its lifespan. Compressors made with high-quality materials, precision engineering, and robust components are generally more durable and can withstand heavy usage over an extended period.

2. Usage Patterns:

The usage patterns of the gas air compressor can impact its lifespan. If the compressor is used consistently and for extended periods, it may experience more wear and tear compared to compressors used intermittently or for lighter tasks. Heavy-duty applications, such as continuous operation with high-demand tools, can put more strain on the compressor and potentially reduce its lifespan.

3. Maintenance Practices:

Regular maintenance is crucial for extending the lifespan of a gas air compressor. Following the manufacturer’s recommended maintenance schedule, performing routine tasks like oil changes, filter cleaning/replacement, and inspection of components can help prevent issues and ensure optimal performance. Neglecting maintenance can lead to accelerated wear and potential breakdowns.

4. Environmental Conditions:

The operating environment can significantly impact the lifespan of a gas air compressor. Factors such as temperature extremes, humidity levels, presence of dust or debris, and exposure to corrosive substances can affect the compressor’s components and overall performance. Compressors used in harsh environments may require additional protection or specialized maintenance to mitigate these adverse conditions.

5. Proper Installation and Operation:

Proper installation and correct operation of the gas air compressor are essential for its longevity. Following the manufacturer’s guidelines for installation, ensuring proper ventilation, maintaining correct oil levels, and operating within the compressor’s specified capacity and pressure limits can help prevent excessive strain and premature wear.

Considering these factors, a well-maintained gas air compressor can typically last anywhere from 10 to 15 years or even longer. However, it’s important to note that this is a general estimate, and individual results may vary. Some compressors may experience shorter lifespans due to heavy usage, inadequate maintenance, or other factors, while others may last well beyond the expected lifespan with proper care and favorable conditions.

Ultimately, investing in a high-quality gas air compressor, adhering to recommended maintenance practices, and using it within its intended capabilities can help maximize its lifespan and ensure reliable performance for an extended period.

air compressor

What Is the Impact of Altitude on Gas Air Compressor Performance?

Altitude can have a significant impact on the performance of gas air compressors. Here’s a detailed explanation:

1. Decreased Air Density:

As altitude increases, the air density decreases. This reduction in air density affects the performance of gas air compressors, primarily because compressors rely on the intake of ambient air to generate compressed air. With lower air density at higher altitudes, the compressor’s ability to draw in a sufficient volume of air is reduced.

2. Reduced Compressor Output:

The decrease in air density directly affects the compressor’s output. Gas air compressors may experience a decrease in their maximum airflow and pressure capabilities at higher altitudes. This reduction in output can impact the compressor’s efficiency and its ability to deliver the required compressed air for various applications.

3. Increased Compressor Workload:

At higher altitudes, gas air compressors need to work harder to maintain the desired level of compressed air output. The reduced air density means the compressor must compress a larger volume of air to achieve the same pressure as it would at lower altitudes. This increased workload can lead to higher energy consumption, increased wear and tear on the compressor components, and potentially decreased overall performance and lifespan.

4. Engine Power Loss:

If the gas air compressor is powered by an internal combustion engine (such as gasoline or diesel), altitude can also impact the engine’s performance. As the air density decreases, the engine may experience a power loss due to reduced oxygen availability for combustion. This can result in reduced engine horsepower and torque, affecting the compressor’s ability to generate compressed air.

5. Considerations for Proper Sizing:

When selecting a gas air compressor for use at higher altitudes, it is crucial to consider the specific altitude conditions and adjust the compressor’s size and capacity accordingly. Choosing a compressor with a higher airflow and pressure rating than required at sea level can help compensate for the reduced performance at higher altitudes.

6. Maintenance and Adjustments:

Regular maintenance and adjustments are necessary to optimize the performance of gas air compressors operating at higher altitudes. This includes monitoring and adjusting the compressor’s intake systems, fuel-to-air ratio, and ignition timing to account for the reduced air density and maintain proper combustion efficiency.

In summary, altitude has a notable impact on the performance of gas air compressors. The decrease in air density at higher altitudes leads to reduced compressor output, increased compressor workload, potential engine power loss, and considerations for proper sizing and maintenance. Understanding these effects is crucial for selecting and operating gas air compressors effectively in various altitude conditions.

air compressor

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China best Customized Sevice for Reciprocating Piston Compressor Portable Loading Unloading Air Compressor   with Good qualityChina best Customized Sevice for Reciprocating Piston Compressor Portable Loading Unloading Air Compressor   with Good quality
editor by CX 2024-04-26

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