China Electric Low Noise N2o Nitrogen Monoxide Nitrous Oxide Laughing Gas Diaphragm Compressor

Product Description

 

Reciprocating Completely Oil-Free Diaphragm Compressor
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Our company specialize in making various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.

Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

GZ Type Instruction
GZ diaphragm compressor is a non-standard compressor product, GZ diaphragm compressor is a single-cylinder one-stage diaphragm compressor, GZ series covers various piston forces from small GV2 to GD, Therefore, the price of GZ type products fluctuates greatly due to different configurations, and can be customized according to customers’ different usage parameters, requirements and environments!

GZ diaphragm compressor is composed of cylinder block, cylinder head, crankshaft connecting rod, diaphragm, oil circuit, gas circuit, water cooling system and motor drive. Among them, our company can provide 2 kinds of cooling for all diaphragm compressor series products. Method: air cooling and water cooling.

The diaphragm compressor is 1 of many types of compressors. It is named because of its special diaphragm, which separates the compressed medium from the outside world. Diaphragm compressors can also be referred to simply as membrane compressors. Due to its special structure, the cylinder does not need to be lubricated, and the sealing performance is very good. The compression medium does not contact any lubricant, so it can compress the gas with extremely high purity, which can generally reach 99.999% purity, which is more suitable for compression. , Transport all kinds of precious rare gases. In addition, diaphragm compressors are especially suitable for corrosive, radioactive, toxic, and explosive gases. The cylinder of the diaphragm compressor has good heat dissipation and can adopt a higher compression ratio, so its pressure range is wider, and the exhaust pressure can reach up to 500MPa. It is used in the food industry, petroleum industry, chemical industry, electronics industry, nuclear power plants, aerospace, military equipment, medicine, scientific research and other fields.

However, the main disadvantages are that the dome-shaped surface of the cover is a special profile, which is difficult to process; the price is higher than that of ordinary piston compressors.

Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.

Reference operating parameter

Model GZ-15/30-200 Remarks  
Volume Flow Nm3/h 15 No-Standard  
Working pressure Suction pressure: 3.0MPa No-Standard  
  Exhaust pressure: 20MPa No-Standard  
Cooling Method   Water-Cooled No-Standard  
Intake temperature °C 0~30    
Inlet pressure MPa 0.3~0.4    
Discharge temperature °C ≤45ºC    
  Noise dB(A) ≤80  
  Power/Frequence V/Hz 380/50 No-Standard
  Motor Power KW 2.2~45  
  Crankshaft speed r/min 420  
  Overall dimension L/mm 1400  
    W/mm 1000  
    H/mm 1200  

Reference specification table

  Model Cooling water consumption (t/h) Displacement (Nm³/h) Intake pressure (MPa) Exhaust pressure (MPa) Dimensions L×W×H(mm) Weight (t) Motor Power (kW)
1 GZ-2/3 1.0 2.0 0.0 0.3 1200×700×1100 0.5 2.2
2 GZ-5/0.5-10 0.2 5.0 0.05 1.0 1400×740×1240 0.65 2.2
3 GZ-5/13-200 0.4 5.0 1.3 20 1500×760×1200 0.75 4.0
4 GZ-15/3-19 0.5 15 0.3 1.9 1400×740×1330 0.75 4.0
5 GZ-30/5-10 0.5 30 0.5 1.0 1400×740×1330 0.7 3.0
6 GZ-50/9.5-25 0.6 50 0.95 2.5 1500×760×1200 0.75 5.5
7 GZ-20/5-25 0.6 20 0.5 2.5 1400×760×1600 0.65 4.0
8 GZ-20/5-30 1.0 20 0.5 3.0 1400×760×1600 0.65 5.5
9 GZ-12/0.5-8 0.4 12 0.05 0.8 1500×760×1200 0.75 4.0
10 GZ-5/0.5-8 0.2 5.0 0.05 0.8 1400×740×1240 0.65 2.2
11 GZ-14/39-45 0.5 14 3.9 4.5 1000×460×1100 0.7 2.2
12 GZ-60/30-40 2.1 60 3.0 4.0 1400×800×1300 0.75 3.0
13 GZ-80/59-65 0.5 80 5.9 6.5 1200×780×1200 0.75 7.5
14 GZ-30/7-30 1.0 30 0.7 3.0 1400×760×1600 0.65 5.5

How to Choose the Right Air Compressor

An air compressor uses pressurized air to power a variety of tools. They are most commonly used to power nailers and impact wrenches. Other popular uses for air compressors include paint sprayers and impact wrenches. While all air compressors have the same basic construction, their specialty differs. Ultimately, their differences come down to the amount of air they can push. Read on for information on each type of air compressor. These tools are great for many different purposes, and choosing the right air compressor depends on your specific needs.
air-compressor

Electric motor

While purchasing an electric motor for air compressor, compatibility is a key factor. Not all motors work with the same type of air compressor, so it’s important to check the manufacturer’s instructions before purchasing. By doing this, you can avoid wasting money on an incompatible motor. Another important consideration is speed. A motor’s speed is its rate of rotation, measured in revolutions per minute. It is critical that you purchase a motor with sufficient speed to meet the needs of your air compressor.
Typically, an electric motor for air compressor is 1.5 hp. It is ideal for use with medical equipment and metal-cutting machines. It also performs well under continuous operation and offers a high efficiency and energy-saving performance. Moreover, it features an attractive price, making it a good choice for a wide range of applications. If you are looking for a motor for an air compressor, look no further than a ZYS series.
A motor’s protection class indicates how the motor will operate. Protection classes are specified by the IEC 60034-5. These are stated with 2 digits and represent the protection against solid objects and water. For example, an IP23 rating means that the motor will be protected from solid objects, while IP54 means that it will protect from dust and water sprayed from all directions. It is vital to choose a motor with the correct protection class for your air compressor.
When choosing an electric motor, you should consider whether it’s compatible with the brand of air compressor. Some may be compatible, while others may require advanced electronics skills to repair. However, most air compressors are covered by warranty, so it’s important to check with the manufacturer if the warranty is still in effect before you spend a dime on a replacement. The motor should be replaced if it has failed to perform as designed.
air-compressor

Oil bath

Air compressors require proper lubrication to function efficiently. The piston must draw air with minimal friction. Depending on their design, air compressors can either be oil-lubricated or oil-free. The former uses oil to reduce piston friction, while the latter splashes it on the cylinder bearings and walls. Such air compressors are commonly known as oil-flooded air compressors. In order to keep their oil baths clean, they are recommended for use in locations with high dust levels.

Start/stop control

An air compressor can be controlled by a start/stop control. This type of control sends a signal to the main motor that activates the compressor when the demand for air falls below a preset limit. This control strategy is effective for smaller air compressors and can be useful for reducing energy costs. Start/stop control is most effective in applications where air pressure does not change frequently and where the compressor is not required to run continuously.
To troubleshoot this problem, you need to check the power supply of your compressor. To check the supply side, use a voltage monitor to determine if power is flowing to the compressor. Ensure that the power supply to the compressor is steady and stable at all times. If it fluctuates, the compressor may not start or stop as expected. If you cannot find the problem with the air compressor power supply, it may be time to replace it.
In addition to the start/stop control, you may want to purchase additional air receivers for your air compressor. These can increase the capacity of air stored and reduce the number of times it starts and stops. Another way to decrease the number of starts per hour is to add more air receivers. Then, you can adjust the control to match your requirements. You can also install a pressure gauge that monitors the compressor’s performance.
Start/stop control for air compressors can be complex, but the basic components are relatively easy to understand. One way to test them is to turn the compressor on or off. It is usually located on the exterior of the motor. If you’re unsure of the location of these components, check the capacitors and make sure that the air compressor is not running while you’re not using it. If it does, try to remove the capacitor.
Variable displacement control is another way to adjust the amount of air flowing into the compressor. By controlling the amount of air, the control can delay the use of additional compressors until more required air is available. In addition to this, the device can also monitor the energy used in the compressor. This control method can result in substantial energy savings. You can even save on the amount of electricity by using variable displacement control. It is essential for efficient compressed air systems.
air-compressor

Variable speed drive

A VFD, or variable frequency drive, is a type of electric motor that adjusts its speed to match the demand for air. It is an efficient way to reduce energy costs and improve system reliability. In fact, studies have shown that a 20% reduction in motor speed can save up to 50% of energy. In addition, a VFD can monitor additional variables such as compressor oil pressure and motor temperature. By eliminating manual checks, a VFD will improve the performance of the application and reduce operating costs.
In addition to reducing energy costs, variable-speed drives also increase productivity. A variable-speed air compressor reduces the risk of system leaks by 30 percent. It also reduces the risk of system leaks by reducing pressure in the system. Because of these advantages, many governments are promoting this technology in their industries. Many even offer incentives to help companies upgrade to variable-speed drives. Therefore, the variable-speed drive can benefit many air compressor installations.
One major benefit of a variable-speed drive is its ability to optimize energy use. Variable frequency drives are able to ramp up and down to match the demand for air. The goal is to optimize the pressure and flow in the system so that the best “dead band” occurs between 40 percent and 80 percent of full load. A variable-speed compressor will also increase energy efficiency because of its programmability.
A variable-speed air compressor can also be used to control the amount of air that is compressed by the system. This feature adjusts the frequency of power supplied to the motor based on the demand. If the demand for air is low, the frequency of the motor will reduce to save energy. On the other hand, if there is an excess demand for air, the variable-speed compressor will increase its speed. In addition, this type of air compressor is more efficient than its fixed-speed counterpart.
A VFD has many benefits for compressed air systems. First, it helps stabilize the pressure in the pipe network, thereby reducing the power losses due to upstream pressure. It also helps reduce the power consumption caused by fluctuations in upward pressure. Its benefits are also far-reaching. And as long as the air pressure and air supply is properly sized, a VFD will help optimize the efficiency of compressed air systems.

China Electric Low Noise N2o Nitrogen Monoxide Nitrous Oxide Laughing Gas Diaphragm Compressor  China Electric Low Noise N2o Nitrogen Monoxide Nitrous Oxide Laughing Gas Diaphragm Compressor

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