Product Description
Completely Oil-Free Reciprotating Diaphragm Compressor
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Our company specialize in producing various kinds of compressors, such as:Diaphragm compressor,Piston compressor, Air compressors,Nitrogen generator,Oxygen generator ,Gas cylinder,etc. All products can be customized according to your parameters and other requirements.
Process principle
Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.
Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)
GD Model Simple Description
GD diaphragm compressor is a special structure of the volumetric compressor, is the highest level of compression in the field of gas compression, this compression method Without secondary pollution, it can ensure the purity of gas is more than 5, and it has very good protection against compressed gas. It has the characteristics of large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other solid impurities. Therefore, it is suitable for compressing high-purity, rare and precious, flammable, explosive, toxic, harmful, corrosive and high-pressure gases. The compression method is generally specified in the world for compressing high-purity gas, flammable and explosive gas, toxic gas and oxygen. Etc. (such as nitrogen diaphragm compressor, oxygen diaphragm compressor, hydrogen sulfide diaphragm compressor, argon diaphragm compressor, etc.).
GD diaphragm compressor for my company independent research and development of large diaphragm compressor, its advantages are: high compression ratio, large displacement, large piston force, stable running, high exhaust pressure, etc, has been widely used and petroleum chemical industry and nuclear power plant, and so on,.Two GD type diaphragm compressor cylinder arrangement for symmetrically arranged in parallel, more suitable for the petrochemical and nuclear power plant such as uninterrupted operation for a long time, because of the cylinder body symmetry, run up against other arrangement of diaphragm compressor is the most stable operation, running, small vibration from the ground clearance is more convenient in maintenance.
Advantages
No leakage: the compressor membrane head is sealed by static “O” ring. The O “ring is made of elastic material, with long service life and no dynamic seal to ensure no leakage during gas compression.
Corrosion resistance: the compressor membrane head can be made of 316L stainless steel, the diaphragm is made of 301 stainless steel.
Small tightening torque: “O” ring seal, can reduce flange bolt tightening torque, reduce shutdown maintenance time.
Specfication:
| Model | GD-120/4-80 | Remarks | |
| Volume Flow | Nm3/h | 120 | No-Standard |
| Working pressure | Suction pressure: | 0.4MPa | No-Standard |
| Exhaust pressure: | 8.0MPa | No-Standard | |
| Cooling Method | Water-Cooled | No-Standard | |
| Intake temperature | °C | 0~30 | |
| Inlet pressure | MPa | 0.3~0.4 | |
| Discharge temperature | °C | ≤45ºC | |
| Noise | dB(A) | ≤80 | |
| Power/Frequence | V/Hz | 380/50 | No-Standard |
| Motor Power | Kw | 22KW~200KW | No-Standard |
| Crankshaft speed | r/min | 420 | |
| Overall dimension | L/mm | 3000 | |
| W/mm | 1600 | ||
| H/mm | 1400 | ||
| Parameter Table Of GD Series Diaphragm Compressor | ||||||||
| Model | Cooling water consumption t/h |
Volume Flow Nm3/h |
Suction pressure (MPa) |
Exhaust pressure (MPa) |
Dimension LxWxH(mm) |
Weight (t) |
Motor Power (kW) |
|
| 1 | GD-120/4-80 | 3.0 | 120 | 0.4 | 8.0 | 3000x1600x1400 | 30 | |
| 2 | GD-130/0.98-11 | 3.0 | 130 | 0.098 | 1.1 | 3000x1800x1600 | 4.0 | 30 |
| 3 | GD-150/2-20 | 3.0 | 150 | 0.2 | 2.0 | 3000x1800x1600 | 4.0 | 37 |
| 4 | GD-100/0.1-5 | 4.0 | 100 | 0.01 | 0.5 | 2800X1500X1500 | 3.0 | 18.5 |
| 5 | GD-100/5.5-200 | 5.0 | 100 | 0.55 | 20 | 3200X2000X1600 | 4.5 | 45 |
| 6 | GD-80/0.12-4 | 5.0 | 80 | 0.012 | 0.4 | 2800x1600x 1500 | 3.8 | 15 |
| 7 | GD-60/0.3-6 | 4.0 | 60 | 0.03 | 0.6 | 2800x1600x1500 | 4.0 | 15 |
| 8 | GD-70/0.1-8 | 3.8 | 70 | 0.01 | 0.8 | 3000 x 1600×1250 | 5.0 | 18.5 |
| 9 | GD-40/0.02-160 | 5.0 | 40 | 0.02 | 16 | 2800x1460x1530 | 3.0 | 22 |
| 10 | GD-100/0.5-6 | 2.0 | 100 | 0.05 | 0.6 | 3000x2000x1560 | 6.0 | 18.5 |
| 11 | GD-36/1-150 | 4.0 | 36 | 0.1 | 15 | 3000x1500x1500 | 4.0 | 45 |
| 12 | GD-35/0.7-300 | 4.0 | 35 | 0.07 | 30 | 3000x1600x1500 | 4.0 | 22 |
| 13 | GD-500/15-35 | 4.5 | 500 | 1.5 | 3.5 | 3000x2000x1700 | 4.0 | 45 |
| 14 | GD-150/15-210 | 4.5 | 150 | 1.5 | 21 | 3200x1700x1600 | 4.0 | 45 |
| 15 | GD-120/8-220 | 4.5 | 120 | 0.8 | 22 | 3200x1700x1600 | 3.8 | 45 |
| 16 | GD-100/9 | 4.5 | 100 | 0.0 | 0.9 | 3200x1700x1800 | 4.5 | 22 |
| 17 | GD-100/1.5-150 | 4.5 | 100 | 0.15 | 15 | 3200x1700x1800 | 4.5 | 45 |
| 18 | GD-40/30 | 4.5 | 40 | 0.0 | 3.0 | 3200x1700x1800 | 4.0 | 18.5 |
| 19 | GD-200/10-15-90 | 4.5 | 200 | 1.0-1.5 | 9.0 | 3200x1800x1600 | 4.0 | 37 |
| 20 | GD-100/7-150 | 4.0 | 100 | 0.7 | 15 | 3000x1800x 1600 | 4.0 | 55 |
| 21 | GD-25/-0.1-47 | 4.0 | 25 | -0.01 | 4.7 | 3000x1800x1600 | 4.0 | 15 |
| 22 | GD-45/0.5-100 | 4.0 | 45 | 0.05 | 10 | 3000x1800x1600 | 4.0 | 30 |
| 23 | GD-30/0.1-160 | 4.0 | 30 | 0.01 | 16 | 3000x1800x1600 | 4.0 | 18.5 |
| 24 | GD-120/2.5-70 | 4.0 | 120 | 0.25 | 7.0 | 3000x1800x1600 | 4.0 | 37 |
| 25 | GD-135/10-210 | 4.0 | 135 | 1.0 | 21 | 3000x1600x1400 | 4.0 | 37 |
| 26 | GD-60/40-350 | 4.5 | 60 | 4.0 | 35 | 3000x1800x1600 | 4.0 | 30 |
| 27 | GD-95/10-350 | 4.0 | 95 | 1.0 | 35 | 3000x1600x1400 | 4.0 | 37 |
| 28 | GD-220/11-90 | 4.0 | 220 | 1.1 | 9.0 | 3000x1800x1600 | 4.0 | 37 |
| 29 | GD-300/15-220 | 4.5 | 300 | 1.5 | 22 | 3600x2200x1700 | 5.0 | 75 |
| 30 | GD-300/13-210 | 5.0 | 300 | 1.3 | 21 | 3500x2300x1800 | 6.0 | 75 |
| 31 | GD-120/12-350 | 6.5 | 120 | 1.2 | 35 | 3500x2300x1600 | 8.5 | 45 |
| 32 | GD-165/10-250 | 8.0 | 165 | 1.0 | 25 | 3500x2300x1500 | 8.5 | 55 |
| 33 | GD-120/8-350 | 6.5 | 120 | 0.8 | 35 | 3500x2300x1600 | 8.5 | 45 |
| 34 | GD-800/210-320 | 8.0 | 800 | 21 | 32 | 3500x2300x1500 | 8.5 | 37 |
| 35 | GD-420/8-39 | 6.5 | 420 | 0.8 | 3.9 | 3600x2500x1700 | 6.0 | 75 |
| 36 | GD-370/20-200 | 4.5 | 370 | 2.0 | 20 | 3600x2200x1700 | 5.0 | 75 |
| 37 | GD-350/18-210 | 4.5 | 350 | 1.8 | 21 | 3600x2200x1700 | 5.0 | 75 |
| 38 | GD-300/8-120 | 4.5 | 300 | 0.8 | 12 | 3600 x 2200 x 1700 | 5.0 | 75 |
| 39 | GD-308/4 | 10.0 | 308 | 0 | 0.4 | 4200x3200x2600 | 10.0 | 55 |
| 40 | GD-180/8.5 | 5.0 | 180 | 0 | 0.85 | 4200x3200x2600 | 10.0 | 55 |
The Air Compressor Is a Versatile Tool
The Air Compressor is 1 of the most versatile tools in any garage or workshop. It is easy to use and can perform a variety of tasks, from jackhammering to drilling. These machines are available in a wide variety of sizes and types, making it an excellent choice for a variety of situations. With a single motor, you no longer need separate motors for each tool. Its lightweight, compact design makes it easy to handle, and the single motor also reduces wear on parts.
Oil-injected
Oil-injected air compressors require a large amount of lubricant, which needs to be added to the sump regularly to maintain optimum performance. As there are many types of industrial fluids, a well-intentioned maintenance technician may add the wrong lubricant to the compressor. If this happens, the compressor will become incompatible with the lubricant, resulting in excessive carryover and the need to flush and replace downstream air treatment components.
Typically, the G 110-250 oil-injected rotary screw compressor from Atlas Copco provides reliable compressed air, preventing costly downtime. The G110-250 oil-injected rotary screw compressor is highly reliable and durable, enabling it to function in temperatures up to 46degC/115degF. Despite the oil-injected air compressor’s robust design, this unit requires very little on-site installation, and it features simple operation.
The primary advantage of oil-injected air compressors is the reduced cost of running. The cost of oil-free compressors is less than half of that of oil-injected ones, and it will require fewer maintenance costs in the long run. Moreover, the oil-free system is more environmentally friendly than oil-injected air compressors. But the drawbacks of oil-injected air compressors are substantial, too. It can contaminate finished goods and cause a significant financial risk for the manufacturer.
An oil-injected rotary screw air compressor offers several advantages over its counterpart. First, it features an innovative vertical design with variable-speed drive, allowing it to run more efficiently. Second, oil-injected air compressors reduce energy consumption by up to 50% compared to non-oil-injected air compressors. They also have a thermostatic valve, allowing them to maintain an optimum temperature. Thermostatically-regulated oil coolers allow the compressor to run more quietly.
Oil-free
What is an oil-free air compressor? The name refers to a type of air compressor that does not contain oil in the compressor chamber. Oil-free air compressors still use oil for various purposes, including lubricating the moving parts and managing waste heat. However, many people do not realize that their air compressor still requires oil for proper functioning. This article will explore why this type of air compressor is preferable for many users.
First of all, oil-free air technology has many benefits. For one, it reduces the energy cost involved in filtering air, and it minimizes leaks. Moreover, it also reduces the oil costs associated with compressor refills. And finally, it reduces the risks of contamination. Oil-free air technology is the future of compressed air. If you’re looking for an oil-free air compressor, here’s what to look for in your search.
Depending on the purpose of your air compressor, it may be beneficial to invest in an oil-free air compressor. Oil-lubricated air compressors are generally more durable than their oil-free counterparts, but they may cost twice as much. You should still consider the cost of ownership before purchasing an oil-free compressor. The oil-free models can be easier to transport, and they are more powerful. Moreover, they’re quieter than oil-lubed models.
An oil-free air compressor also means less maintenance, as it doesn’t need oil to work. This type of air compressors also features fewer moving parts, which means fewer places for problems to develop. All oil-free air compressors are manufactured to meet ISO Class 0 and 1 air purity standards. They also have less noise and vibration compared to their oil-based counterparts. So, why not choose an oil-free air compressor for your business?
Gasoline
When choosing a gas-powered air compressor, it’s important to consider the advantages of gasoline. This energy source can power a large air compressor without electricity. However, this type of air compressor lacks electrical hookup, so you’ll need to run an extension cord if you need to use it at a distance. However, gas compressors are able to function with just a gas tank. This makes them ideal for medium to heavy-duty industrial applications.
Another important consideration when choosing a gas air compressor is its size. Larger compressors are typically larger than portable ones and require more space. This makes them easier to transport and operate on the go. However, if you’re not sure which type of air compressor is best for you, consider the gas-powered versions. While they may be lighter, they don’t run as smoothly as their electric counterparts. Gasoline-powered compressors are not as portable as their electric counterparts and require proper maintenance.
Electricity
Electricity in an air compressor is not cheap. A 25 HP air compressor runs for 10 hours each day, 5 days a week. The motor in these machines consumes 746 watts per hour. To find out how much electricity the equipment uses, multiply the wattage by the running time. For example, if the compressor runs for 3 hours, then it will use 1.9 kilowatt hours of electricity. To determine how much electricity an air compressor uses per day, you can calculate the kilowatt hours and multiply the number by the utility rate. Considering this, you can determine the cost of running your air compressor once per month.
The cost of operating an air compressor depends on the type of compressor. Electric air compressors are often silent and can run without any maintenance. These tools can be left unattended for up to 4 thousand hours before requiring repair. Electric air compressors require higher power for higher pressure, so you should plan accordingly. Whether or not you need a maintenance visit is up to you, but the benefit of not having to spend a fortune on repairs is priceless.
Although compressed air is not an energy-efficient source, its use in a variety of applications may save you money and kilowatts. Since an air compressor uses power when it is running, the cost is lower than the cost of operating a power tool. If you plan to use your air compressor for a long time, make sure that it is maintained properly. Proper care will save you money and power, and you may even be able to get an extended warranty if the compressor breaks down.
Variable frequency drive
The main purpose of a variable frequency drive (VFD) in an air compressor is to reduce energy consumption in the process of compression. A single motor drag system cannot adjust its speed continuously according to the weight of the load. By applying frequency control to the compressor, the power consumption can be reduced while maintaining the same pressure level. Therefore, a VFD is an excellent choice for compressors. Its benefits are numerous.
A VFD can also monitor the temperature of the motor and send error signals if the motor is running too hot or too cold. This eliminates the need for a separate sensor to monitor the oil pressure. These functions are useful not only in lowering energy consumption, but also in improving the performance of an application. Moreover, a VFD can monitor additional variables such as temperature and motor speed. Hence, it is a useful investment.
When using a VFD, it is crucial to choose the right motor. The speed of the compressor should be within the maximum starting limit of the motor. The air tank may be of any size, but a constant pressure limit is required to keep the VFD running within the service factor of the motor. In addition to a VFD, a master controller should also include a remote pressure set point and a PID card for a master controller. The transmitter should incorporate all useful data from the VFD, including the speed and the oil temperature. The VFD must be tested before it is integrated with the master control. It should be tested for min and max speed, temperature, and current within the expected range.
The use of a VFD in an air compressor has many benefits. One of the most notable is the reduction in power consumption. Fixed-speed compressors run on set points of 6 to 7 bar. An extra bar of compression uses 7 percent of energy. This energy is wasted. A VFD-powered air compressor can also increase the life span of compressor parts. It is 1 of the best investments in your compressor. So, why wait any longer?
