China high quality 150bar Helium Nitrogen Argon Hydrogen Process Gas Booster Oil Free AC Diaphragm Compressor air compressor repair near me

Product Description

Diaphragm compressor according to the needs of the user, choose the right type of compressor to meet the needs of the user. The diaphragm of the metal diaphragm compressor completely separates the gas from the hydraulic oil system to ensure the purity of the gas and no pollution to the gas. At the same time, advanced manufacturing technology and accurate membrane cavity design technology are adopted to ensure the service life of the diaphragm compressor diaphragm. No pollution: the metal diaphragm group completely separates the process gas from the hydraulic oil and lubricating oil parts to ensure the gas purity.
 

Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor)

Advantage

1. Oil-free compression due to the hermetic separation between gas and oil chamber.
2. Abrasion-free compression due to static seals in the gas stream
3. Automatic shutdown in case of a diaphragm failure prevents damage
4. High Compression Ratios-Discharge pressure up to 1000bar.
5. Contamination Free Compression
6. Corrosion Resistance
7. High Reliability

 

 

     Lubrication includes : oil free lubrication and splash lubrication
     Cooling method includes: Water cooling and air cooling.
     Type includes: V-type, W-type,D-type,Z-type

Product description

The diaphragm compressor is driven by a motor, and rotates the crankshaft via a belt pulley, then makes the piston in the oil cylinder reciprocate through a connecting rod, thus result in the diaphragm vibrating to and fro through pushing the oil. The processes of suction and discharge are completed by each vibration of the diaphragm under the control of the suction valve and the discharge valve. A small amount of oil in the oil cylinder leaks into the oil case through the clearance between the oil cylinder and the ring groove during the operation of diaphragm compressor, in order to compensate the oil loss to make the diaphragm close to the curved surface of compression head cover after the end of compression stroke for completely discharging the compressed media. The oil amount is slightly more than the oil leakage amount when the oil is injected into the oil cylinder by the oil compensation pump during the suction process of the compressor, the excess oil flow back to the crankcase by the pressure regulation valve of oil pressure while the end of compressor stroke.  

The compressed media doesn’t contact with the oil due to the diaphragm completely separating the gas chamber from the oil chamber, therefore the purity of the compressed media can be guaranteed due to no oil contamination. The gas chamber is composed of the contoured cover and the diaphragm, which is a closed chamber resulting in a good sealing performance.

The diaphragm compressor is a kind of reciprocating compressor with a special structure, big compression ratio and good sealing performance, the compressed gas is not contaminated by the lube oil and the other CHINAMFG impurities, which is suitable for compressing high purity gas, rare and precious gas, flammable and explosive gas, poisonous and harmful gas, corrosive gas and high pressure gas.

Main Structure
Diaphragm compressor structure is mainly composed of motor, base, crankcase, crankshaft linkage mechanism, cylinder components, crankshaft connecting rod, piston, oil and gas pipeline, electric control system and some accessories.

Gas Media type
Our compressors can compress ammonia, propylene, nitrogen, oxygen, helium, hydrogen, hydrogen chloride, argon, hydrogen chloride, hydrogen sulfide, hydrogen bromide, ethylene, acetylene, etc.(Nitrogen diaphragm compressor,bottle filling compressor,oxygen diaphragm compressor.

Product features:
1. Good sealing performance:
Diaphragm compressor is a kind of special structure positive displacement compressor, the gas does not need lubrication, good sealing performance, the compression medium does not contact with any lubricant, will not produce any contamination in the compression process, Especially suitable for high purity (99.9999% above), rare, highly corrosive, toxic ,harmful, flammable , explosive and radioactive gas compression, transportation and bottle filling.

2.Cylinder heat dissipation performance is good:
Compressor cylinder heat dissipation performance is good, close to isothermal compression, can use high compression ratio, suitable for compression of high pressure gas.

Technological advantage
1, Low of speed prolong the service life of wearing parts. The new membrane cavity curve improves the volume efficiency.optimizes the gas valve profile, and the diaphragm adopts a special heat treatment method, greatly prolongs the service life.

2, the use of high efficiency cooler, so that the  temperature is low, high efficiency, can properly extend the life of lubricating oil, O-ring, valve spring. Under the condition of meeting the technological parameters, the structure is more advanced, reasonable and energy saving.

3, the cylinder head using Mosaic double O-ring seal, its sealing effect is far better than open head.

4, diaphragm rupture alarm structure advanced, reasonable, reliable, diaphragm installation is non-directional, easy to replace.

5. The parts of the whole equipment are concentrated on a common skid which is easy to transport, install and operation.

Application 
Food industry, petroleum industry, chemical industry, electronics industry, nuclear power plant, aerospace, medicine, scientific research.

Outlet pressure at 50bar 200 bar, 350 bar (5000 psi), 450 bar, 500 bar, 700 bar (10,000 psi), 900 bar (13,000 psi) and other pressure can be customized .

How does a diaphragm compressor work?
A diaphragm compressor  is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. The compression of gas occurs by means of a flexible membrane, instead of an intake element. The back and forth moving membrane is driven by a rod and a crankshaft mechanism.

Parameter tables

GD series diaphragm compressor parameter table
Model Cooling water consumption (t/h) Displacement (Nm³/h) Intake pressure (MPa) Exhaust pressure (MPa) Dimensions L×W×H(mm) Weight (t) Motor Power (kW)
GD-120/4-80 3.0 120 0.4 8.0 3000×1600×1400 4.0  30
GD-130/0.98-11 3.0 130 0.098 1.1 3000×1800×1600 4.0 30
GD-150/2-20 3.0 150 0.2 2.0 3000×1800×1600 4.0 37
GD-100/0.1-5 4.0 100 0.01 0.5 2800×1500×1500 3.0 18.5
GD-100/5.5-200 5.0 100 0.55 20 3200×2000×1600 4.5 45
GD-80/0.12-4 5.0 80 0.012 0.4 2800×1600× 1500 3.8 15
GD-60/0.3-6 4.0 60 0.03 0.6 2800×1600×1500 4.0 15
GD-70/0.1-8 3.8 70 0.01 0.8 3000×1600×1250 5.0 18.5
GD-40/0.02-160 5.0 40 0.02 16 2800×1460×1530 3.0 22
GD-100/0.5-6 2.0 100 0.05 0.6 3000×2000×1560 6.0 18.5
GD-36/1-150 4.0 36 0.1 15 3000×1500×1500 4.0 45
GD-35/0.7-300 4.0 35 0.07 30 3000×1600×1500 4.0 22
GD-500/15-35 4.5 500 1.5 3.5 3000×2000×1700 4.0 45
GD-150/15-210 4.5 150 1.5 21 3200×1700×1600 4.0 45
GD-120/8-220 4.5 120 0.8 22 3200×1700×1600 3.8 45
GD-100/9 4.5 100 0.0 0.9 3200×1700×1800 4.5 22
GD-100/1.5-150 4.5 100 0.15 15 3200×1700×1800 4.5 45
GD-40/30 4.5 40 0.0 3.0 3200×1700×1800 4.0 18.5
GD-200/10-15-90 4.5 200 1.0-1.5 9.0 3200×1800×1600 4.0 37
GD-100/7-150 4.0 100 0.7 15 3000×1800× 1600 4.0 55
GD-25/-0.1-47 4.0 25 -0.01 4.7 3000×1800×1600 4.0 15
GD-45/0.5-100 4.0 45 0.05 10 3000×1800×1600 4.0 30
GD-30/0.1-160 4.0 30 0.01 16 3000×1800×1600 4.0 18.5
GD-120/2.5-70 4.0 120 0.25 7.0 3000×1800×1600 4.0 37
GD-135/10-210 4.0 135 1.0 21 3000×1600×1400 4.0 37
GD-60/40-350 4.5 60 4.0 35 3000×1800×1600 4.0 30
GD-95/10-350 4.0 95 1.0 35 3000×1600×1400 4.0 37
GD-220/11-90 4.0 220 1.1 9.0 3000×1800×1600 4.0 37
GD-300/15-220 4.5 300 1.5 22 3600×2200×1700 5.0 75
GD-300/13-210 5.0 300 1.3 21 3500×2300×1800 6.0 75
GD-120/12-350 6.5 120 1.2 35 3500×2300×1600 8.5 45
GD-165/10-250 8.0 165 1.0 25 3500×2300×1500 8.5 55
GD-120/8-350 6.5 120 0.8 35 3500×2300×1600 8.5 45
GD-800/210-320 8.0 800 21 32 3500×2300×1500 8.5 37
GD-420/8-39 6.5 420 0.8 3.9 3600×2500×1700 6.0 75
GD-370/20-200 4.5 370 2.0 20 3600×2200×1700 5.0 75
GD-350/18-210 4.5 350 1.8 21 3600×2200×1700 5.0 75
GD-300/8-120 4.5 300 0.8 12 3600×2200×1700 5.0 75
GD-308/4 10.0 308 0 0.4 4200×3200×2600 10.0 55
GD-180/8.5 5.0 180 0 0.85 4200×3200×2600 10.0 55

Customized is accepted , Pls provide the following information to us ,then we will do the technical proposal and best price to you.
1.Flow rate:  _______Nm3/h
2.Gas Media : ______ Hydrogen or Natural Gas or Oxygen or other gas 
3.Inlet pressure: ___bar(g)
4.Inlet temperature:_____ºC
5.Outlet pressure:____bar(g)
6.Outlet temperature:____ºC
7.Installation location: _____indoor or outdoor
8.Location ambient temperature: ____ºC
9.Power supply:  _V/  _Hz/ _3Ph
10.Cooling method for gas: air cooling or water cooing

 

Picture Dispaly 

Company strength display

HangZhou CHINAMFG Gas Equipment Co., Ltd. is a manufacturer engaged in the research and development, design and production of gas compressors. The company has its own production technology, processing equipment and assembly technology, and has many years of experience in the production of various flammable and explosive special gas compressors.

Huayan compressor products cover almost all gas media, up to 6th-stage compression and 3000kw power. Products can be customized according to customer requirements to better meet customer needs. The products are mainly used in gas compressors in the petroleum industry, chemical and natural gas compressors, industrial compressors, compressors for waste gas treatment and biogas utilization, and compressors for special gases.

After Sales Service
1.Quick response within 2 to 8 hours, with a reaction rate exceeding 98%;
2. 24-hour telephone service, please feel free to contact us;
3. The whole machine is guaranteed for 1 year (excluding pipelines and human factors);
4. Provide consulting service for the service life of the whole machine, and provide 24-hour technical support via email;
5. On-site installation and commissioning by our experienced technicians;

Customer Photos

Applications

Exhibition Display
 

 

Certificate display

Packaging and Shipping

FAQ
1.How to get a prompt quotation of gas compressor ?
1)Flow Rate/Capacity : ___ Nm3/h
2)Suction/ Inlet Pressure : ____ Bar
3)Discharge/Outlet Pressure :____ Bar
4)Gas Medium :_____
5)Voltage and Frequency : ____ V/PH/HZ

2.How long is delivery time ?
Delivery time is around the 30-90 days .

3.What about the voltage of products? Can they be customized?
Yes, the voltage can be customized according to your inquire.

4.Can you accept OEM orders?
Yes, OEM orders is highly welcome.

5.Will you provide some spare parts of the machines?
Yes, we will .

 

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After-sales Service: Provide After-Sell Sevice
Warranty: 18 Months
Principle: Reciprocating Compressor
Application: High Back Pressure Type
Performance: Low Noise, Variable Frequency, Explosion-Proof
Mute: Mute
Customization:
Available

|

air compressor

Can Gas Air Compressors Be Used for High-Pressure Applications?

Gas air compressors can be used for high-pressure applications, but there are certain considerations to keep in mind. Here’s a detailed explanation:

Gas air compressors are available in various sizes and configurations, and their suitability for high-pressure applications depends on factors such as the compressor’s design, power output, and the specific requirements of the application. Here are some key points to consider:

1. Compressor Design:

Not all gas air compressors are designed to handle high-pressure applications. Some compressors are specifically built for low-to-medium pressure ranges, while others are designed to deliver higher pressure outputs. It is important to select a gas air compressor model that is rated for the desired pressure range. The compressor’s specifications and manufacturer’s guidelines will provide information on the maximum pressure it can generate.

2. Power Output:

The power output of a gas air compressor is a crucial factor in determining its suitability for high-pressure applications. High-pressure compressors require more power to achieve and sustain the desired pressure levels. It is important to ensure that the gas air compressor has sufficient power output to meet the demands of the specific high-pressure application.

3. Cylinder Configuration:

The cylinder configuration of the gas air compressor can also affect its ability to handle high-pressure applications. Compressors with multiple cylinders or stages are designed to generate higher pressures compared to compressors with a single cylinder. Multi-stage compressors compress the air in multiple steps, allowing for higher pressure ratios.

4. Safety Considerations:

High-pressure applications require careful attention to safety considerations. Gas air compressors used for high-pressure applications should be equipped with appropriate safety features such as pressure relief valves, pressure gauges, and safety shut-off systems. It is crucial to follow all safety guidelines and regulations to ensure safe operation.

5. Maintenance and Inspection:

Regular maintenance and inspection are essential for gas air compressors used in high-pressure applications. High-pressure operation can put additional stress on the compressor components, and proper maintenance helps ensure optimal performance and safety. Regular inspections and adherence to maintenance schedules will help identify and address any potential issues before they become major problems.

6. Application-specific Considerations:

Each high-pressure application may have specific requirements and considerations. It is important to evaluate factors such as the required pressure level, duty cycle, flow rate, and any specific environmental conditions that may impact the performance of the gas air compressor. Consulting with the compressor manufacturer or a qualified professional can help determine the suitability of a gas air compressor for a particular high-pressure application.

In summary, gas air compressors can be used for high-pressure applications, provided that they are designed, rated, and configured appropriately. It is essential to consider factors such as compressor design, power output, safety features, maintenance requirements, and application-specific considerations to ensure safe and reliable operation at high pressures.

air compressor

Can Gas Air Compressors Be Used for Pneumatic Tools?

Yes, gas air compressors can be used for pneumatic tools. Here’s a detailed explanation:

1. Versatile Power Source:

Gas air compressors, powered by gasoline or diesel engines, provide a portable and versatile power source for operating pneumatic tools. They eliminate the need for electrical power supply, making them suitable for remote locations or construction sites where electricity may not be readily available.

2. High Power Output:

Gas air compressors typically offer higher power output compared to electric compressors of similar size. This high power output enables gas compressors to deliver the necessary air pressure and volume required by pneumatic tools, ensuring optimal tool performance.

3. Mobility and Portability:

Gas air compressors are often designed with mobility and portability in mind. They are compact and equipped with wheels or handles, allowing for easy transportation to different job sites. This mobility is advantageous when using pneumatic tools in various locations or when working in confined spaces.

4. Continuous Operation:

Gas air compressors can provide continuous air supply for pneumatic tools without the need for frequent pauses or recharging. As long as there is an adequate fuel supply, gas compressors can operate for extended periods, allowing uninterrupted use of pneumatic tools for tasks such as drilling, nailing, sanding, or painting.

5. Suitable for High-Demand Applications:

Pneumatic tools used in heavy-duty applications often require a robust air supply to meet their performance requirements. Gas air compressors can generate higher air flow rates and maintain higher operating pressures, making them suitable for high-demand pneumatic tools like jackhammers, impact wrenches, or sandblasters.

6. Flexibility in Compressor Size:

Gas air compressors are available in various sizes and capacities, allowing users to choose the compressor that best matches the air demands of their pneumatic tools. From small portable compressors for light-duty tasks to larger industrial-grade compressors for heavy-duty applications, there is a wide range of options to suit different tool requirements.

7. Reduced Dependency on Electrical Infrastructure:

Using gas air compressors for pneumatic tools reduces reliance on electrical infrastructure. In situations where the electrical power supply is limited, unreliable, or expensive, gas compressors offer a viable alternative, ensuring consistent tool performance without concerns about power availability.

It’s important to note that gas air compressors emit exhaust gases during operation, so proper ventilation is necessary when using them in enclosed spaces to ensure the safety of workers.

In summary, gas air compressors can effectively power pneumatic tools, offering mobility, high power output, continuous operation, and suitability for various applications. They provide a reliable and portable solution for utilizing pneumatic tools in locations where electrical power supply may be limited or unavailable.

air compressor

What Fuels Are Commonly Used in Gas Air Compressors?

Gas air compressors can be powered by various fuels depending on the specific model and design. The choice of fuel depends on factors such as availability, cost, convenience, and environmental considerations. Here’s a detailed explanation of the fuels commonly used in gas air compressors:

1. Gasoline:

Gasoline is a widely used fuel in gas air compressors, particularly in portable models. Gasoline-powered compressors are popular due to the widespread availability of gasoline and the convenience of refueling. Gasoline engines are generally easy to start, and gasoline is relatively affordable in many regions. However, gasoline-powered compressors may emit more exhaust emissions compared to some other fuel options.

2. Diesel:

Diesel fuel is another common choice for gas air compressors, especially in larger industrial models. Diesel engines are known for their efficiency and durability, making them suitable for heavy-duty applications. Diesel fuel is often more cost-effective than gasoline, and diesel-powered compressors typically offer better fuel efficiency and longer runtime. Diesel compressors are commonly used in construction sites, mining operations, and other industrial settings.

3. Natural Gas:

Natural gas is a clean-burning fuel option for gas air compressors. It is a popular choice in areas where natural gas infrastructure is readily available. Natural gas compressors are often used in natural gas processing plants, pipeline operations, and other applications where natural gas is abundant. Natural gas-powered compressors offer lower emissions compared to gasoline or diesel, making them environmentally friendly.

4. Propane:

Propane, also known as liquefied petroleum gas (LPG), is commonly used as a fuel in gas air compressors. Propane-powered compressors are popular in construction, agriculture, and other industries where propane is used for various applications. Propane is stored in portable tanks, making it convenient for use in portable compressors. Propane-powered compressors are known for their clean combustion, low emissions, and easy availability.

5. Biogas:

In specific applications, gas air compressors can be fueled by biogas, which is produced from the decomposition of organic matter such as agricultural waste, food waste, or wastewater. Biogas compressors are used in biogas production facilities, landfills, and other settings where biogas is generated and utilized as a renewable energy source. The use of biogas as a fuel in compressors contributes to sustainability and reduces dependence on fossil fuels.

It’s important to note that the availability and suitability of these fuel options may vary depending on the region, infrastructure, and specific application requirements. When selecting a gas air compressor, it’s crucial to consider the compatibility of the compressor with the available fuel sources and to follow the manufacturer’s guidelines regarding fuel selection, storage, and safety precautions.

China high quality 150bar Helium Nitrogen Argon Hydrogen Process Gas Booster Oil Free AC Diaphragm Compressor   air compressor repair near meChina high quality 150bar Helium Nitrogen Argon Hydrogen Process Gas Booster Oil Free AC Diaphragm Compressor   air compressor repair near me
editor by CX 2024-03-27

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