China Hydr-Star Agb06-1t-7/30 80-400 Bar High Output Pressure Double Stage Gas Pressure Booster Compressor

Product Description

 

Product Parameters

HYDR-STAR AGB06-1T-7/30 80-400 Bar High Output Pressure Double Stage Gas Pressure Booster Compressor

Item Value
Model NO. AGB06-1T-7/30
Max. Pressure 393 bar
Actual ML per cycle 216 ML
Medium Suitable for most gases, such as Hydrogen, Helium, Nitrogen and Natural Gas and so on.

Industrial gases like Argon, Helium and Nitrogen can be compressed to operating pressures of 25000 psig (1724 bar ),Oxygen to 5000 psig (345 bar), Hydrogen to 15000 psig bar (1034 bar). Higher outlet pressure to 1035 bar(15000 psig)

Application ★Pressure test & leakage test with gas
★Gas transfer
★Charging of nitrogen accumulators
★Supply for isolating gas systems
★Gas assisted injection moulding
★CO2 foaming
★Transfer of oxygen cylinders
★Life Support Gas Transfer and Charging
★Gas recovery: Pressurize the remaining lower pressure gases in the cylinder or pipeline and fill the gases into a cylinder.
★Compressed Natural Gas (CNG) Boosting for vehicle refueling stations.
★Hydrogen refueling station compresses hydrogen for fuel cell.
Warranty 1 year

Product Description

Air Driven Gas Boosters

HYDR-STAR Gas Boosters consist of a large area reciprocating air drive piston directly coupled by a connecting rod to a small area gas piston. The gas piston operates in a high pressure gas barrel section. Each gas barrel end cap contains high pressure inlet and outlet check valves. Varying applications require many different booster and air drive head combinations.
The air drive section includes a cycling spool and pilot valves that provide continuous reciprocating action when air is supplied to the air drive inlet. The ratio between the area of the air drive piston and the gas driven piston is indicated by the number in the model description and approximates the maximum pressure the gas booster is capable of generating.

 

Technical specifications
There are 2 distinct sections: the air drive section and the gas barrel section.
Air Drive Section
Standard Air Drive Seals should perform reliably within a temperature range of (25°F to 150°F) (-4°C to 65°C). Lower temperatures will cause air/gas leakage; higher temperatures reduce seal life.
HYDR-STAR recommends a minimum Class 4 air quality per ISO 8573.1 standards. For operation at extremely low temperatures, consult factory.

Gas Barrel Section
Low temperatures normally have little effect on the operation of standard parts and seals. The heat from the compressing gas helps to balance out an acceptable temperature. Maximum average acceptable temperature 115°C (240°F). Generally, the built-in cooling adopts exhaust air cooling. That can keep the temperature not exceeding this value. Also cooling by water is available as an option.
Suction pressures lower than the indicated “Ps min” are not permitted and can cause damages on the unit. Because each booster has a fixed maximum compression ratio. When the air supply pressure is too low, the gas can not be pressurized to a certain pressure in the high-pressure barrel, causing the booster to reciprocate and fail to output gas.The gas will be compressed and released repeatedly in the high-pressure barrel.

Stroke frequency
The maximum stroke frequency is at 100 cycles per minute for 50% duty cycle, It is recommended not to exceed 60 cycles/min for long-term operation or heavy-duty applications.
 

Air Driven Gas Booster Configurations
HYDR-STAR air driven gas boosters have wide range of models it is possible to select the optimum booster for each application. Single stage, double acting or 2 stage boosters or a combination of these models can be used to achieve different operating pressures and flow capacities. Single acting, single stage boosters are the base model. Double acting, single stage provides twice the delivery of a single acting single stage booster. Two stage models are used for high gas compression ratios.

Product Features

★ Reliable, easy to maintain, compact and robust.
★ No heat, flame or spark risk.
★ Infinitely variable cycling speed and output.
★ Air driven boosters are an efficient alternative instead of electrically     driven products and can be used in explosion proof areas.
★ Easy to apply automatic controls.
★ No limit or adverse affect to continuous stop/start applications.
★ Seal systems designed for long working life.
★ No airline lubricator required.
★ Separation between air and gas sections. 
★ Built-in cooling.
★ Ability to stall at any predetermined pressure and hold the fixed   pressure without consuming power or generating heat.
★ ATEX approved,CE certified.
★ There is no lubrication in the gas section. It will not pollute the gas and ensure the high purity of the gas.
★ The gas supply can be used to extremely low pressure, which improves the gas utilization.

 

 

Our Advantages

Easy handling
 

1. Initial operation

The pump is prepared for operation manually:

☆ Connect supply lines (compressed air, suction and pressure lines).

☆ Set air drive pressure.

☆ Open compressed air supply slowly so that the high-pressure pump starts up .

2. Build up pressure

The pump technology executes all the steps for pressure build-up automatically:

☆ Automatic cycling of 4/2-way valve (spool cycling valve) by means of air pulses from the pilot valve (2/2-way valve)

☆ Suction of medium.

☆ Optimum cycling conditions thanks to large cross-sections .

3. Achieve and hold pressure

The pump controls the processes of CZPT and holding pressure.

☆ Pump automatically stops operating when the operating pressure is reached due to equilibrium of forces

☆ Pressure is held.

☆ Pressure holding phase with no energy consumption or heat generation .

☆ Pump restarted automatically if operating pressure drops.

 

Company Profile

Formed by the technical team with at least 15-year experience in high-pressure technology and fluid control, HYDR-STAR Fluid Control Company Limited has long been regarded as the leading manufacturer in China for pneumatic driven liquid pumps&gas boosters and high pressure(up to 100,000psi) valves. With the growing acceptance from foreign customers on its pumps and valves application experience, HYDR-STAR is accumulating the reputation among some of the most influential players abroad.

 

Unlike the omnipresent trading companies, HYDR-STAR is typically a manufacturer with an authentic base where the office building and modern workshop cover 30,000 sq meters. The workshop is characteristic of advanced manufacturing equipment, a dust-free level assembly room, a complete range of sophisticated machines for raw materials inspection, and hydraulic & pneumatic units for various functions and performance tests.

 

The certificates of CE, TUV, SIL, and ATEX are available. In addition, HYDR-STAR has obtained the latest ISO9001:2015 issued by SGS. The business cooperation type we support includes direct purchase, agent/ distributor authorization, OEM service, ODM service, etc. Welcome to contact us and visit our factory!

 

Certifications

Equipement& Exhibitions

 

Packaging & Shipping

Foam Inside, Carton Box /Wooden Box Outside
 

FAQ

1. who are we?
We are based in ZheJiang , China, start from 2013,sell to Domestic Market(15.00%),Mid East(15.00%),Western Europe(15.00%),Eastern Europe(10.00%),Southern Europe(10.00%),Northern Europe(10.00%),Oceania(5.00%),South America(5.00%),North America(5.00%),South Asia(5.00%),Southeast Asia(5.00%). There are total about 51-100 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Air-driven liquid pumps&boosters,High pressure valve&fitting (stainless steel),Hydraulic power units,Hand pumps,Electrical pumps

4. why should you buy from us not from other suppliers?
HYDR-STAR owns an engineering team with more than 15 years of experience in the field of high pressure testing and fluid control technology, with extensive know-how in R&D, strong capacity of designing of new products and solutions

5. what services can we provide?
Accepted Delivery Terms: FOB,EXW;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T;
Language Spoken:English,Chinese

A Buyer’s Guide to Air Compressor Types

There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with 2 pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.
air-compressor

Single-stage air compressors

A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places.
These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money.
Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs.
A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life.
Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the 2 types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.

Rotary vane compressors

Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application.
While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor.
A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor.
Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last 9 to 18 months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty.
Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
air-compressor

Rotary vane compressors with low-noise models

If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality.
This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating.
Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines.
If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for 2 to 5 diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond.
The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
air-compressor

Rotary vane compressors with 2 pistons

The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones.
The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below.
The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose 1 with the lowest price tag. You can also opt for rotary vane compressors that are oil-free.
Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young.
These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.

China Hydr-Star Agb06-1t-7/30 80-400 Bar High Output Pressure Double Stage Gas Pressure Booster Compressor  China Hydr-Star Agb06-1t-7/30 80-400 Bar High Output Pressure Double Stage Gas Pressure Booster Compressor

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