China Professional Piston Compressor for Residual Liquid Recovery of Liquefied Petroleum Gas (C4) Propylene Liquid Ammonia with high quality

Product Description

 

Company Profile

 

The company’s main products include desulfurization, dehydrocarbons, separation, compression, filling, storage and transportation equipment for natural gas extraction in oil and gas fields; complete sets of wellhead gas recovery equipment; complete sets of vented natural gas recovery equipment; complete sets of coalbed methane, shale gas and biogas development and utilization equipment Equipment; CNG filling station complete equipment; LNG complete equipment; BOG compressor; large-displacement screw-piston compound compressor; membrane nitrogen and adsorption nitrogen production complete equipment; in addition, hydrogen, oxygen, nitrogen, argon, carbon monoxide gas, carbon dioxide gas, coal gas, hydrogen sulfide gas, propylene gas, ethylene gas, methyl chloride gas, trifluoropropane gas, liquefied petroleum gas and other special gases, low-temperature gases and air compressors. Among them, the W and V series non-lubricated compressors produced by introducing advanced foreign technology have reached the international advanced level.

 

Product Description

This series of oil-free lubricating compressors is 1 of the first products produced by our factory in China. The product has low rotation speed, high component strength, smooth operation, long service life and easy maintenance.
Convenience and other features. Among them, ZW series compressors are in unit form. It integrates compressor, gas-liquid separator, filter, two-position four-way valve, safety valve, check valve, explosion-proof electric
The machine and chassis are integrated. It has the characteristics of small size, light weight, low noise, good sealing, easy installation and simple operation.
This product is mainly used for unloading, loading, tank dumping, residual gas recovery and residual liquid recovery of liquefied petroleum gas/C4, propylene and liquid ammonia. Widely used in gas, chemical industry, energy, etc.
Industry, it is a key equipment in gas, chemical, energy and other industries.
Note: During the process of unloading, the compressor pressurizes the gas from the storage tank and then presses it into the tanker through the gas phase pipeline. The pressure difference in the gas phase presses the liquid from the tanker to the storage tank to complete the process.
The process of unloading the truck. When the gas phase is pressurized, the gas phase temperature will increase. At this time, there is no need for forced cooling, because if the gas phase is compressed and then cooled, it will easily liquefy.
It is difficult to establish the gas phase pressure difference, which is not conducive to the replacement of the gas phase and the liquid phase. In short, it will cause the unloading process to be prolonged. If residual gas recovery is required, perform the residual gas recovery operation
In this case, a cooler can be selected to force-cool the gas phase so that the remaining gas can be recovered as quickly as possible.
The loading process is opposite to the unloading process

Product Parameters

Liquefied gas(CH4) loading and unloading compressor
Inlet pressure: ≤1.0MPa
Discharge pressure: ≤1.6MPa
Maximum pressure difference: 0.6MPa
Maximum instantaneous pressure ratio: ≤6
Cooling method: air cooling
The unloading volume is based on the inlet pressure of 1.0MPa,Discharge pressure 1.6MPa,Inlet temperature 40ºC,
The liquid density of liquefied gas is calculated at 582.5kg/m3. When the working conditions change, the unloading volume will change accordingly. This is for reference only.

No. Type Motor(KW) Size(MM) Loading and unloading truck speed(T/H)
1 ZW-0.25/10-16 4 1000X710X/865 -5.5
2 ZW-0.4/10-16 5.5 1000X710X/865 -9
3 ZW-0.5/10-16 7.5 1000X710X/865 -11
4 ZW-0.6/10-16 7.5 1000X710X/865 -13
5 ZW-0.8/10-16 11 1000X710X/865 -17.5
6 ZW-1.1/10-16 15 1000X710X/865 -24
7 ZW-1.35/10-16 18.5 1000X710X/865 -30
8 ZW-1.16/10-16 22 1400X900X1180 -35
9 ZW-2.0/10-16 30 1400X900X1180 -45
10 ZW-2.5/10-16 37 1400X900X1180 -55
11 ZW-3.0/10-16 45 1400X900X1180 -65
12 ZW-4.0/10-16 55 1400X900X1180 -85
13 VW-5.0/10-16 75 2000X1700X1400 -110
14 VW-6.0/10-16 90 2000X1700X1400 -130
15 VW-8.0/10-16 110 2000X1700X1400 -174
16 ZE-0.75/10-15 11 1450X800X1300 -16.3
17 2DG-1.5/10-16 22 1860X1680X930 -32.6

Propylene loading and unloading  compressor
Inlet pressure: ≤1.6MPa
Discharge pressure: ≤2.4MPa
Maximum pressure difference: 0.8MPa
Maximum instantaneous pressure ratio: ≤4
Cooling method: air cooling
The unloading volume is calculated based on the input pressure of 1.6MPa, discharge pressure of 2.4MPa, inlet temperature of 40°C, and propylene liquid density of 614kg/m3. When the working conditions change, the unloading volume will change accordingly. It is for reference only.

No. Type Motor(KW) Size(MM) Loading and unloading truck speed(T/H)
1 ZW-0.6/16-24 11 1000X680X870 -15
2 ZW-0.8/16-24 15 1000X680X870 -20
3 ZW-1.0/16-24 18.5 1000X680X870 -25
4 ZW-1.5/16-24 30 1400X900X1180 -36
5 ZW-2.0/16-24 37 1400X900X1180 -50
6 ZW-2.5/16-24 45 1400X900X1180 -60
7 ZW-3.0/16-24 55 1600X1100X1250 -74
8 ZW-4.0/16-24 75 1600X1100X1250 -98
9 ZW-6.0/16-24 132 2400X1700X1550 -147

Liquid ammonia loading and unloading  compressor

Inlet pressure: ≤1.6MPa
Discharge pressure: ≤2.4MPa
Maximum pressure difference: 0.8MPa
Maximum instantaneous pressure ratio: ≤4
Cooling method: air cooling
The unloading volume is calculated based on the input pressure of 1.6MPa, discharge pressure of 2.4MPa, inlet temperature of 40°C, and liquid ammonia density of 729kg/m3. When the working conditions change, the unloading volume will change accordingly. It is for reference only.

No. Type Motor(KW) Size(MM) Loading and unloading truck speed(T/H)
1 ZW-0.6/16-24 15 1100X700X900 -17.5
2 ZW-0.8/16-24 18.5 1100X700X900 -23
3 ZW-1.0/16-24 22 1000X680X870 -29
4 ZW-1.5/16-24 30 1400X900X1180 -43
5 ZW-2.0/16-24 37 1400X900X1180 -58
6 ZW-2.5/16-24 45 1400X900X1180 -73

  
 

Detailed Photos

 

After Sales Service

In addition to the high-quality performance of our products, we also attach great importance to providing customers with comprehensive services. We have an independent service operation and maintenance team, providing customers with various support and services, including technical support, debugging services, spare parts supply, renovation and upgrading, and major maintenance. We always adhere to the principle of customer-centrism, ensuring the safe and stable operation of customer equipment. Our service team is committed to providing reliable support for customers’ operations 24/7.
 

Training plan

Technical training is divided into 2 parts: company training and on-site training.
1)Company training
Before the unit is delivered, that is during the unit assembly period, users will be provided with a one-week on-site training by the company. Provide local accommodation and transportation facilities, and provide free venues, teaching materials, equipment, tools, etc. required for training. The company training content is as follows:
The working principle, structure and technical performance of the unit.
Unit assembly and adjustment, unit testing.
Operation of the unit, remote/local operation, manual/automatic operation, daily operation and management, familiar with the structure of each system of the unit.
Routine maintenance and upkeep of the unit, and precautions for operation and maintenance.
Analysis and troubleshooting of common faults, and emergency handling methods.
2) On-site training
During the installation and trial operation of the unit, on-site training will be conducted to teach the principles, structure, operation, maintenance, troubleshooting of common faults and other knowledge of the unit, so as to further become familiar with the various systems of the unit, so that the purchaser can independently and correctly operate the unit. Operation, maintenance and management.
 

Packaging & Shipping

 

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After-sales Service: 12 Month
Warranty: 12 Month
Lubrication Style: Lubricated

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Is the Fuel Efficiency of Gas Air Compressors?

The fuel efficiency of gas air compressors can vary depending on several factors, including the compressor’s design, engine size, load capacity, and usage patterns. Gas air compressors typically use internal combustion engines powered by gasoline or propane to generate the mechanical energy required for compressing air. Here’s a detailed explanation of the factors that can influence the fuel efficiency of gas air compressors:

1. Engine Design and Size:

The design and size of the engine in a gas air compressor can impact its fuel efficiency. Engines with advanced technologies such as fuel injection and electronic controls tend to offer better fuel efficiency compared to older carbureted engines. Additionally, larger engines may consume more fuel to produce the required power, resulting in lower fuel efficiency compared to smaller engines for the same workload.

2. Load Capacity and Usage Patterns:

The load capacity and usage patterns of the gas air compressor play a significant role in fuel efficiency. Compressors operating at or near their maximum load capacity for extended periods may consume more fuel compared to compressors operating at lower loads. Additionally, compressors used intermittently or for lighter tasks may have better fuel efficiency due to reduced demand on the engine.

3. Maintenance and Tuning:

Proper maintenance and tuning of the gas air compressor’s engine can improve fuel efficiency. Regular maintenance tasks such as oil changes, air filter cleaning/replacement, spark plug inspection, and tuning the engine to the manufacturer’s specifications can help ensure optimal engine performance and fuel efficiency.

4. Operating Conditions:

The operating conditions, including ambient temperature, altitude, and humidity, can affect the fuel efficiency of gas air compressors. Extreme temperatures or high altitudes may require the engine to work harder, resulting in increased fuel consumption. Additionally, operating in humid conditions can affect the combustion process and potentially impact fuel efficiency.

5. Fuel Type:

The type of fuel used in the gas air compressor can influence its fuel efficiency. Gasoline and propane are common fuel choices for gas air compressors. The energy content and combustion characteristics of each fuel can affect the amount of fuel consumed per unit of work done. It is important to consider the specific fuel requirements and recommendations of the compressor manufacturer for optimal fuel efficiency.

6. Operator Skills and Practices:

The skills and practices of the operator can also impact fuel efficiency. Proper operation techniques, such as avoiding excessive idling, maintaining consistent engine speeds, and minimizing unnecessary load cycles, can contribute to improved fuel efficiency.

It is important to note that specific fuel efficiency ratings for gas air compressors can vary widely depending on the aforementioned factors. Manufacturers may provide estimated fuel consumption rates or fuel efficiency data for their specific compressor models, which can serve as a reference point when comparing different models or making purchasing decisions.

Ultimately, to maximize fuel efficiency, it is recommended to select a gas air compressor that suits the intended application, perform regular maintenance, follow the manufacturer’s guidelines, and operate the compressor efficiently based on the workload and conditions.

air compressor

How Do You Transport Gas Air Compressors to Different Job Sites?

Transporting gas air compressors to different job sites requires careful planning and consideration of various factors. Here’s a detailed explanation:

1. Equipment Size and Weight:

The size and weight of the gas air compressor are crucial factors to consider when planning transportation. Gas air compressors come in different sizes and configurations, ranging from portable units to larger, skid-mounted or trailer-mounted compressors. Assess the dimensions and weight of the compressor to determine the appropriate transportation method.

2. Transportation Modes:

Gas air compressors can be transported using different modes of transportation, depending on their size, weight, and distance to the job site:

  • Truck or Trailer: Smaller gas air compressors can be loaded onto a truck bed or trailer for transportation. Ensure that the vehicle or trailer has the necessary capacity to accommodate the weight and dimensions of the compressor.
  • Flatbed or Lowboy Trailer: Larger gas compressors or skid-mounted units may require transportation on a flatbed or lowboy trailer. These trailers are designed to carry heavy equipment and provide stability during transportation.
  • Shipping Container: For long-distance transportation or international shipments, gas air compressors can be transported in shipping containers. The compressor must be properly secured and protected within the container to prevent any damage during transit.

3. Securing and Protection:

It is essential to secure the gas air compressor properly during transportation to prevent shifting or damage. Use appropriate tie-down straps, chains, or fasteners to secure the compressor to the transport vehicle or trailer. Protect the compressor from potential impacts, vibrations, and weather conditions by using suitable covers, padding, or weatherproof enclosures.

4. Permits and Regulations:

Depending on the size and weight of the gas air compressor, special permits or escorts may be required for transportation. Familiarize yourself with local, state, and federal regulations regarding oversize or overweight loads, and obtain the necessary permits to ensure compliance with transportation laws.

5. Route Planning:

Plan the transportation route carefully, considering factors such as road conditions, height and weight restrictions, bridges, tunnels, and any other potential obstacles. Identify alternative routes if needed, and communicate with transportation authorities or agencies to ensure a smooth and safe journey.

6. Equipment Inspection and Maintenance:

Prior to transportation, conduct a thorough inspection of the gas air compressor to ensure it is in proper working condition. Check for any leaks, damage, or loose components. Perform routine maintenance tasks, such as oil changes, filter replacements, and belt inspections, to minimize the risk of equipment failure during transportation.

In summary, transporting gas air compressors to different job sites requires considering factors such as equipment size and weight, choosing appropriate transportation modes, securing and protecting the compressor, obtaining necessary permits, planning the route, and conducting equipment inspection and maintenance. Careful planning and adherence to transportation regulations contribute to the safe and efficient transportation of gas air compressors.

air compressor

Can Gas Air Compressors Be Used in Remote Locations?

Yes, gas air compressors are well-suited for use in remote locations where access to electricity may be limited or unavailable. Their portability and reliance on gas engines make them an ideal choice for providing a reliable source of compressed air in such environments. Here’s a detailed explanation of how gas air compressors can be used in remote locations:

1. Independence from Electrical Grid:

Gas air compressors do not require a direct connection to the electrical grid, unlike electric air compressors. This independence from the electrical grid allows gas air compressors to be used in remote locations, such as wilderness areas, remote job sites, or off-grid locations, where it may be impractical or cost-prohibitive to establish electrical infrastructure.

2. Mobility and Portability:

Gas air compressors are designed to be portable and easy to transport. They are often equipped with handles, wheels, or trailers, making them suitable for remote locations. The gas engine powering the compressor provides mobility, allowing the compressor to be moved to different areas within the remote location as needed.

3. Fuel Versatility:

Gas air compressors can be fueled by various types of combustible gases, including gasoline, diesel, natural gas, or propane. This fuel versatility ensures that gas air compressors can adapt to the available fuel sources in remote locations. For example, if gasoline or diesel is readily available, the gas air compressor can be fueled with these fuels. Similarly, if natural gas or propane is accessible, the compressor can be configured to run on these gases.

4. On-Site Power Generation:

In remote locations where electricity is limited, gas air compressors can serve as on-site power generators. They can power not only the compressor itself but also other equipment or tools that require electricity for operation. This versatility makes gas air compressors useful for a wide range of applications in remote locations, such as powering lights, tools, communication devices, or small appliances.

5. Off-Grid Operations:

Gas air compressors enable off-grid operations, allowing tasks and activities to be carried out in remote locations without relying on external power sources. This is particularly valuable in industries such as mining, oil and gas exploration, forestry, or construction, where operations may take place in remote and isolated areas. Gas air compressors provide the necessary compressed air for pneumatic tools, drilling equipment, and other machinery required for these operations.

6. Emergency Preparedness:

Gas air compressors are also beneficial for emergency preparedness in remote locations. In situations where natural disasters or emergencies disrupt the power supply, gas air compressors can provide a reliable source of compressed air for essential equipment and systems. They can power emergency lighting, communication devices, medical equipment, or backup generators, ensuring operational continuity in critical situations.

7. Adaptability to Challenging Environments:

Gas air compressors are designed to withstand various environmental conditions, including extreme temperatures, humidity, dust, and vibrations. This adaptability to challenging environments makes them suitable for use in remote locations, where environmental conditions may be harsh or unpredictable.

Overall, gas air compressors can be effectively used in remote locations due to their independence from the electrical grid, mobility, fuel versatility, on-site power generation capabilities, suitability for off-grid operations, emergency preparedness, and adaptability to challenging environments. These compressors provide a reliable source of compressed air, enabling a wide range of applications in remote settings.

China Professional Piston Compressor for Residual Liquid Recovery of Liquefied Petroleum Gas (C4) Propylene Liquid Ammonia   with high qualityChina Professional Piston Compressor for Residual Liquid Recovery of Liquefied Petroleum Gas (C4) Propylene Liquid Ammonia   with high quality
editor by CX 2024-03-06

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